-1-STR-0213-90099-05-04LITFLeadershipFlexibilityTransformationInnovationLIFTLeadership,Innovation,Flexibility,Transformationformanufacturingandmaintenanceexcellence–TheRolandBerger&Partnersapproach–Stuttgart,April1999RolandBerger&PartnerGmbH–InternationalManagementConsultantsBarcelona–Beijing–Berlin–Brussels–Bucharest–Budapest–BuenosAires–Delhi–Detroit–Düsseldorf–Frankfurt–HamburgHelsinki–HongKong–Kiev–KualaLumpur–Lisbon–London–Madrid–Milan–Moscow–Munich–NewYork–ParisPrague–Riga–Rome–SãoPaulo–Shanghai–Sofia–Stockholm–Stuttgart–TelAviv–Tokyo–Vienna–Zurich-2-STR-0213-90099-05-04Boththemanufacturingandmaintenancestrategyofacompanyhaveanimpactonmuchmorethanjustcosts•Productioncosts•Qualitycost•Servicecosts•Materialcosts•MaintenancecostsSource:RolandBerger&PartnersImpacton...andalsoon...Profitrises•Time-to-market•Customersatisfaction•Marketshare•Supplierintegration•SocialatmosphereGrowthspeedsup-3-STR-0213-90099-05-04Bydevelopingaconsistentmanufacturingandmaintenancestrategy,realvalueforthecompanycanbecreatedSource:RolandBerger&PartnersManufacturingstrategy–Developmentandimplementationofbest-in-classproductionMaintenancestrategy–Developmentandimplementationofbest-in-classmaintenance•Costleadershipviareducedunitcosts•Innovationforhighercustomersatisfaction•FlexibilityforhigherproductvolumeinshorterreactiontimeTransformationformanagingfutureexpectationsLIFTconceptofRolandBerger&PartnersLITFLeadershipFlexibilityTransformationInnovation•-4-STR-0213-90099-05-04Whilecontinuousimprovementleadstoslowperformanceincreases,theLIFT-conceptgivesenoughspeedtoachievebreakthroughjumpsSource:RolandBeger&PartnersTimeCompetitiveadvantageCyclesgetshorterandshorterandthereforethecompanyhastospeedupandjumptothenextlevelofperformanceassoonaspossibleLITFLeadershipFlexibilityTransformationInnovationLITFLeadershipFlexibilityTransformationInnovationLITFLeadershipFlexibilityTransformationInnovationLIFTmeansexcellenceinmanufacturingandmaintenanceManufacturingandmaintenanceperformanceSource:RolandBerger&Partners-5-STR-0213-90099-05-04TheRolandBergerLIFTapproachcombinesfourkeyfactorstospeeduptheprocessofachievingexcellenceinmanufacturingandmaintenanceLITFSpeedSpeedSpeedSpeedthroughthecapacitytoimplementmedium-termvisionwithshort-termresultsthroughthecapacitytosetfuturechallengesthroughthecapacitytoadaptthecompanytothechangesthroughthecapacitytodefinenewconcepts/processesTransformationFlexibilityLeadershipInnovationSource:RolandBeger&PartnersSource:RolandBerger&Partners-6-STR-0213-90099-05-04LeadershipLeadershipshouldaddressbothhardandsoftfactsTechnicalfactors(hardfacts)Motivationalfactors(softfacts)LITF•Motivationandparticipationofpersonnelatalllevels(clearobjectives,incentives,workempowerment,...)•Organizationorientedtoward"problem-solving"attitudes•Intensepersonneltraining•Communicationandvisibilityofresults(targets,progress,actionplans,resultsachieved,...)•Promotionofleadershipatmiddlemanagementlevels•Multifunctionalteamwork(production+maintenance+engineering+...)Source:RolandBerger&Partners•Implementationof“virtual”productionnetworkviaEDPsupport•Clearallocationofproducts,productcomponentsandservicestotheindividualproductionsites•Cost-optimizedcapacityutilizationintheproductionnetwork•Continuousoptimizationofeachindividualproductionsite,...
