BaosteelLeanManufacturingDiagnosticStoryline¶Baosteelcurrentlyfacessignificantchallengesinsatisfyinggrowing,demandinganddifferentiatedcustomerneedsinabidtobecomeworld-classsteelcompany.Asthekeybottleneckpartoftheproductionchain,currentHRCperformanceonassetproductivity,productqualityanddeliveryneedstobesignificantlyimprovedforBaosteeltosecureandstrengthenitscompetitivepositiontogrowmarketsharei...
H.M.S000.00.0M/B000.00.0P/I000.00.0Virginscrap000.00.0G/TA,heavy000.00.0ScrapCostG/TB,light000000.00.00.00.00.0Compressed000.00.0Turning000.00.0S/D000.00.0HotmetalKangwonworkers(ABC)00000단단:MillionSPCost/qualitytonproducedSPcostProductionCostFixedproductionCostLaborKangwonworkers(ABC)Contractedlabor(A1B1)ElectricityconsumptionOutsourcedservicesConsumablesSlagwastedisposedDirectlaborMaintenanc...
VarianceAnalysis-ActualvsTarget(Scrap)MonthlyVarianceCalculation(Totalwon)MonthTotalGap(won)VolumeVariance(won)199901-488,320,292-776957214.704587199902-220,124,511-129666449.780602199903-2,587,135,121-3197014217.60462199904-3,133,766,107-2296106853.1994199905-9,776,700,384-9776700383.579199906-7,319,808,426-7319808425.63763199907-2,489,609,284-2489609284.0494199908-5,894,212,534-5894212534.344...
H.M.S000.00.0M/B000.00.0P/I000.00.0Virginscrap000.00.0G/TA,heavy000.00.0ScrapCostG/TB,light000000.00.00.00.00.0Compressed000.00.0Turning000.00.0S/D000.00.0HotmetalKangwonworkers(ABC)00000단단:MillionRLCost/qualitytonproducedRLcostProductionCostFixedproductionCostLaborKangwonworkers(ABC)Contractedlabor(A1B1)ElectricityconsumptionOutsourcedservicesConsumablesSlagwastedisposedDirectlaborMaintenanc...
H.M.S000.00.0M/B000.00.0P/I000.00.0Virginscrap000.00.0G/TA,heavy000.00.0ScrapCostG/TB,light000000.00.00.00.00.0Compressed000.00.0Turning000.00.0S/D000.00.0HotmetalKangwonworkers(ABC)00000단단:MillionRBCost/qualitytonproducedRBcostProductionCostFixedproductionCostLaborKangwonworkers(ABC)Contractedlabor(A1B1)ElectricityconsumptionOutsourcedservicesConsumablesSlagwastedisposedDirectlaborMaintenanc...
VarianceAnalysis-ActualvsTarget(Oxygen)MonthlyVarianceCalculation(Totalwon)MonthTotalGap(won)VolumeVariance(won)199901-28,525,649-11248703.9902114199902-20,799,675-1861096.8512651199903-82,436,505-54147179.4900958199904-79,035,297-30890372.4988096199905-135,862,812-135862812.179548199906-130,817,359-130817358.503161199907-119,876,826-119876825.768702199908-109,307,332-109307332.180972199909-108...
VarianceAnalysis-ActualvsTarget(Fuel)MonthlyVarianceCalculation(Totalwon)MonthTotalGap(won)VolumeVariance(won)1999015,194,526-9833848.4182656419990219,688,731-1627006.7498296199903-44,566,951-47355557.2360275199904-47,309,749-27008779.4485969199905-118,814,906-118814906.392621199906-114,415,891-114415890.92117199907-91,539,303-91539303.0391425199908-81,147,624-81147623.7918325199909-77,543,183-...
VarianceAnalysis-ActualvsTarget(Electrode)MonthlyVarianceCalculation(Totalwon)MonthTotalGap(won)VolumeVariance(won)199901-54,690,009-44984928.5014285199902-69,659,013-7702247.63345853199903-281,406,255-231678180.063636199904-223,800,379-134649658.402948199905-596,496,754-596496753.680584199906-581,060,440-581060439.761764199907-328,869,682-328869682.166128199908-287,954,713-287954713.4215241999...
VarianceAnalysis-ActualvsTarget(Electricity)MonthlyVarianceCalculation(Totalwon)MonthTotalGap(won)VolumeVariance(won)199901(71,450,233)(136,442,948)19990299,968,846(22,619,955)199903(658,415,356)(649,956,165)199904(336,585,595)(341,849,081)199905(1,501,331,036)(1,501,331,036)199906(1,448,024,292)(1,448,024,292)199907(1,486,159,147)(1,486,159,147)199908(1,314,434,307)(1,314,434,307)199909(992,93...
H.M.S000.00.0M/B000.00.0P/I000.00.0Virginscrap000.00.0G/TA,heavy000.00.0ScrapCostG/TB,light000000.00.00.00.00.0Compressed000.00.0Turning000.00.0S/D000.00.0HotmetalKangwonworkers(ABC)00000단단:MillionCommonBloomCost/qualitytonproducedCommonBloomcostProductionCostFixedproductionCostLaborKangwonworkers(ABC)Contractedlabor(A1B1)ElectricityconsumptionOutsourcedservicesConsumablesSlagwastedisposedDir...
H.M.S000.00.0M/B000.00.0P/I000.00.0Virginscrap000.00.0G/TA,heavy000.00.0ScrapCostG/TB,light000000.00.00.00.00.0Compressed000.00.0Turning000.00.0S/D000.00.0HotmetalKangwonworkers(ABC)00000단단:MillionBBCost/qualitytonproducedBBcostProductionCostFixedproductionCostLaborKangwonworkers(ABC)Contractedlabor(A1B1)ElectricityconsumptionOutsourcedservicesConsumablesSlagwastedisposedDirectlaborMaintenanc...
PIT-012600-072031russiaLeanProductioninProcessIndustries-StainlesssteelToddRief-PTArtSmalley-CLGarySmith-CLDavidStrickler-PTLawrenceWood-PTPractice:OperationalEffectiveness,MetalsMiningUse:InternalClientDate:18February2000PIT-012600-072031russia2CONTENTSsteelandclientchallengesinleanmanufacturingClientsituation-caseexampleAmodifiedleansolutionClientimpactandleandiscoveriesinsteelPIT-012600-0720...